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MATERIAL BUILD-UP METROLOGY SOFTWARE

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MÔ TẢ SẢN PHẨM

Overview

Adcole Material Build-Up & Advanced Straightness software is an advanced linear scan data analysis package. The software is used to detect any “material build-up” on the leading or trailing edge of the scan. Material build-up is usually found in a zone outside of the straightness calculation range.

Material Build-Up & Advanced Straightness software can measure one or more linear traces on a crankshaft journal, using assorted measurement methods. The basic method is to measure the journal from the lower radial cut to the upper radial cut. Alternatively, a different method is to measure the cheek positions of a journal and then take a linear measurement based on the actual length of the journal. Recently, Adcole developed a third option that uses alternative scan length measurements for material build-up and straightness. This feature enables users to set a scan length that is larger than the distance between the lower and upper radial cut positions. This capability provides an option to measure a larger percentage of the journal surface without the need of measuring the faces (thereby saving cycle time).

Industries

  • Aerospace
  • Automotive
  • Heavy Diesel Equipment
  • Industrial
  • Locomotive Engine & Rail
  • Marine
  • Power Generation
  • Pumps
  • Robotics
  • Small Engine & Appliances
  • Transportation/Trucking

Compatible Gages

  • 1100
  • 1100-GX
  • 1200-DH
  • 1200-LX
  • 1200-SH

Components It Measures

  • Camshafts
  • Crankshafts

Features It Measures

  • Bearing Journal
  • Crankgear
  • Crankpin Journal
  • Crank Pump
  • Camshaft Journal
  • Camshaft Lobe
  • Face Perpendicularity
  • Face Runout/Total Runout
  • Journal Undercut Depth
  • Journal Undercut Radius
  • Post Slope
  • Timing Flat
  • Timing Notch
  • Timing Pin
  • Trigger Wheel Angles

Parameters It Measures

  • Barreling
  • Concavity
  • Convexity
  • Maximum Error per Region
  • Minimum Error per Region
  • Profile Error
  • Straightness

Features & Benefits

  • Enables organizations to find and act about material build-up found outside of the straightness calculation range
  • Offers 3 different measuring methods to provide the most accurate, and specific measurement data available for material build-up and straightness
  • Allows manufacturers to analyze linear scan data broken down into segmented regions — 3 or 5 regions
  • Permits engineers to define the center region of a crankshaft and analyze it for straightness, concavity, and convexity
  • Offers flexible measurement methods to drill down into the data to determine where material build-up is occurring, and its root cause
  • Provides intuitive means to detect material build-up on the leading or trailing edge of the scan
  • Affords the means to enable manufacturers to improve high value fabrication processes

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